Hoist equipment mounted on the drive on public hanger, transmission, brakes and a flexible roll up, or holding device driven extract small light weight lifting device lifting equipment.
2014年1月25日星期六
Electric wire rope hoist on the beam installation method
In addition to wire rope hoist can be used alone , but also can be used with electric trolley and crane used in combination , but in many cases it needs to be installed to run work on beam, recently there are many customers call to ask , how to install electric hoist word steel , the following introduction, I hope for your help on the hoist installation. Ready to install electric hoist equipment and accessories such as screws , first , to the hoist line and the control box link is good, then the electric car will be assembled with the I-beam to determine assembled, the liftech wire
rope hoist limited controller connected, if hoist is 380V voltage control , we can use the wireless remote control lifting equipment , and finally, the electric hoist mounted on the electric car , according to the line connecting the color , the installation is completed. Electric hoist and install car after I-beam , to trial before the normal use of cranes, ensure that the liftech wind
tubine hoist equipment and installation is no problem, before normal work
2013年8月29日星期四
Mini electric hoist to meet industrial production requirements
With electric
wire rope hoist performance and increasing the mechanical properties of hard, speed range, speed and high precision, good stability, easy to control and energy-saving features, can well meet the lifting equipment safe and stable, reliable, good and reliable operability , maintenance and other requirements, mini electric hoist has been widely used in industry.
Currently, many electric hoist brands, can fully meet the needs of lifting products industry characteristics are not many, the main difficulty is due to the particularity of the crane, mini electric manual hoist must have some special properties.
Fast dynamic response, in order to meet the changing needs of the crane load dramatic, ability to control a wide range of speeds, at low speeds can cause the motor around 2 to 3 times the rated output torque of the output peak torque load can withstand dramatic changes due to the potential energy the impact of current occurs, and ensure continuous and reliable operation of mechanical vibration environment, the deceleration of the motor can be reliably released renewable energy, the current capacity of the brake unit as the need for greater, with high reliability protection system,wire rope winch since the l organizations are required to pay special attention to mechanical brake is released before or after the moment of brake to prevent the "slip hook" of the control; possess powerful monitoring system, through the monitoring of implementation of various parameters of the system failure alarm and failure analysis.
Currently, many electric hoist brands, can fully meet the needs of lifting products industry characteristics are not many, the main difficulty is due to the particularity of the crane, mini electric manual hoist must have some special properties.
Fast dynamic response, in order to meet the changing needs of the crane load dramatic, ability to control a wide range of speeds, at low speeds can cause the motor around 2 to 3 times the rated output torque of the output peak torque load can withstand dramatic changes due to the potential energy the impact of current occurs, and ensure continuous and reliable operation of mechanical vibration environment, the deceleration of the motor can be reliably released renewable energy, the current capacity of the brake unit as the need for greater, with high reliability protection system,wire rope winch since the l organizations are required to pay special attention to mechanical brake is released before or after the moment of brake to prevent the "slip hook" of the control; possess powerful monitoring system, through the monitoring of implementation of various parameters of the system failure alarm and failure analysis.
2013年8月26日星期一
Lifting belt scrapped norms
Lifting belt scrapped specification:
1, lifting belt is cut,wire rope hoist broken limbs, severe abrasions, rope or partial break loose limbs
2, the appearance of fiber severe wear, some thinning strands or wear any of the original strands 1/3
3, lifting belt presents breaking, there are remnants of broken fibers or particles.
4, showing the fiber to soften or aging,hoist equipment rough surface, easy peel fiber, elastic deformation, strength decreases.
5, severe bending or lifting with Norway distorted.
6, lifting belt looks too much dot loose, corroded.
7, lifting belt breakage:manual block Pull the strands, ropes eye damage.
8, has been scrapped webbing shall not re-use patch
1, lifting belt is cut,wire rope hoist broken limbs, severe abrasions, rope or partial break loose limbs
2, the appearance of fiber severe wear, some thinning strands or wear any of the original strands 1/3
3, lifting belt presents breaking, there are remnants of broken fibers or particles.
4, showing the fiber to soften or aging,hoist equipment rough surface, easy peel fiber, elastic deformation, strength decreases.
5, severe bending or lifting with Norway distorted.
6, lifting belt looks too much dot loose, corroded.
7, lifting belt breakage:manual block Pull the strands, ropes eye damage.
8, has been scrapped webbing shall not re-use patch
2013年8月23日星期五
Electric chain hoist operation failure how to solve?
Electric chain hoist can be realized in the car comes with beams up and down and move around, particularly widespread field of use, greatly improving the work efficiency, but in the course inevitably encounter problems, load chainsuch as malfunctioning of the problem is a recent customer's one, the following summary for you to solve the electric chain hoist malfunctioning commonly used methods:
1, the power supply voltage is too low.
Solution: measured voltage value is less than the scale of more than 10% of the supply voltage.
2, see the power of the original line phase is connected correctly, as it will lead to a wrong start phase protection and can not be manipulated.
Workaround: two phase power line swapped.
3, the control wire rope hoist circuit fuse burned.
Solution: Check and replace fuse accurate
4, the power fuse or no fuse breaker tripped.
Solution: Check whether the current demand, replace the appropriate fuse or no fuse switch restarts.
5, power lines or control circuit wiring fault or not connected.
Workaround: poor contact wire breakage and repair or replacement.
6, electric hoist motor sound, but did not rotate.
Solution: Check the motor phases is accurate - Repair and well insulated action.
7, the emergency switch is pressed.
Solution: Make sure the emergency switch is pressed causes.
8, the contactor coil circuit.
Solution: Replace the contactor
9, the contact is faulty.
Workaround: manually operated hoist,manual block electric chain hoist if normal operation, the control coil or wire represents a poor contact, poor position to identify and fix it.
1, the power supply voltage is too low.
Solution: measured voltage value is less than the scale of more than 10% of the supply voltage.
2, see the power of the original line phase is connected correctly, as it will lead to a wrong start phase protection and can not be manipulated.
Workaround: two phase power line swapped.
3, the control wire rope hoist circuit fuse burned.
Solution: Check and replace fuse accurate
4, the power fuse or no fuse breaker tripped.
Solution: Check whether the current demand, replace the appropriate fuse or no fuse switch restarts.
5, power lines or control circuit wiring fault or not connected.
Workaround: poor contact wire breakage and repair or replacement.
6, electric hoist motor sound, but did not rotate.
Solution: Check the motor phases is accurate - Repair and well insulated action.
7, the emergency switch is pressed.
Solution: Make sure the emergency switch is pressed causes.
8, the contactor coil circuit.
Solution: Replace the contactor
9, the contact is faulty.
Workaround: manually operated hoist,manual block electric chain hoist if normal operation, the control coil or wire represents a poor contact, poor position to identify and fix it.
Cordless power dynamic phase electric hoist
Wireless Electric Hoist with 220V, suitable for all occasions, can enhance the 1000 kg of cargo, especially for high-rise buildings from the downstairs lift heavier daily. Wireless electric
wire rope hoist simple structure, easy installation, small size and power as a power source with a unidirectional. Hoist the main structure: reducer, running organizations, drum equipment, hook devices, couplings, flexible cable current into the device, limit switch, motor with cone rotor motors, set the power and braking force in one.
Wireless electric wire rope winch lifting capacity :250-500KG (single rope 22m * 250kg double rope: 11m * 500kg)
Wireless electric hoist lifting height: 1m-22m, working class: M3
Hoist speed: 20 (30) m / min, lifting speed: 8m/min
Electric hoist input power: 1020W
Wireless electric lift hoist can be used with bridge, gantry, overhead crane, the message after adding the transformation can also be used as a winch. Therefore, it is to improve labor efficiency, improve working conditions necessary machinery.
Wireless electric wire rope winch lifting capacity :250-500KG (single rope 22m * 250kg double rope: 11m * 500kg)
Wireless electric hoist lifting height: 1m-22m, working class: M3
Hoist speed: 20 (30) m / min, lifting speed: 8m/min
Electric hoist input power: 1020W
Wireless electric lift hoist can be used with bridge, gantry, overhead crane, the message after adding the transformation can also be used as a winch. Therefore, it is to improve labor efficiency, improve working conditions necessary machinery.
2013年8月21日星期三
Acceptance CD wire rope hoist
CD, MD electric
wire rope hoist to be inspected and accepted before shipment to the factory, inspection should be checked before the first wire rope hoist each lubrication point has added amount of lubricant, all parts are complete and intact. Fasteners are tightened. The slide and the wire wound on the reel correctly. Disconnecting the power circuit in the case, check whether the line is properly manipulated. Ensure that the drive mechanism is flexible. Check the formal acceptance test after a good start.
(1), no load test wire rope hoist
1, no load test should be carried out under the rated voltage and no load.
2, no load test should verify that:
a. rope electric hoist motor rotation;
b. limiter, control buttons,load chain and other electrical equipment, electromagnetic brake flexibility and reliability;
c. lift, whether the direction indicated by the direction control button;
d. deceleration institutions should be normal, no noise.
(2), static load test wire rope hoist
In the case of operating agencies do not move to 1.25 times the rated load of test crane, load elevated ground about 100mm, suspended for 10 minutes, should be stable and reliable, the sound normal, the load does not decline.
(3), wire rope electric hoist dynamic load test
1, at rated load test, agencies should be normal, after braking distance should not exceed the load down 80mm, brake response time exceeds this value adjustment.
2, more than 10% of the rated load for load test, repeated start lifting mechanism and travel agencies,hoist equipment should be achieved:
a. load does not fall;
b. smooth action, no jumps;
c. brake no noise, braking smooth and reliable;
d. temperature to normal, the brake magnet temperature does not exceed 80 ℃
(1), no load test wire rope hoist
1, no load test should be carried out under the rated voltage and no load.
2, no load test should verify that:
a. rope electric hoist motor rotation;
b. limiter, control buttons,load chain and other electrical equipment, electromagnetic brake flexibility and reliability;
c. lift, whether the direction indicated by the direction control button;
d. deceleration institutions should be normal, no noise.
(2), static load test wire rope hoist
In the case of operating agencies do not move to 1.25 times the rated load of test crane, load elevated ground about 100mm, suspended for 10 minutes, should be stable and reliable, the sound normal, the load does not decline.
(3), wire rope electric hoist dynamic load test
1, at rated load test, agencies should be normal, after braking distance should not exceed the load down 80mm, brake response time exceeds this value adjustment.
2, more than 10% of the rated load for load test, repeated start lifting mechanism and travel agencies,hoist equipment should be achieved:
a. load does not fall;
b. smooth action, no jumps;
c. brake no noise, braking smooth and reliable;
d. temperature to normal, the brake magnet temperature does not exceed 80 ℃
Electric hoist control failure, oil spills how do?
Electric
wire rope hoist lifting field is the most frequently used small lifting tool that uses various problems arising in the process greatly affect the efficiency, electric hoist for the process of using the following two situations encountered by customers following explanation, for your reference:
1, the electric hoist can not stop or to the limit position remains Parking: most electric hoist can not stop the main contacts of the contactor is welded, when the hoist and trolley is stopped pressing the switch, the contacts of the contactor can not be disconnected, so that the motor as usual operation, the hoist does not stop. If the hoist to the limit stop position remains as stopper failure, this happens, immediately cut off the power, the electric hoist forcibly stop. After stopping, repair contactors or stopper, serious damage can not be repaired and must be replaced in order to work properly.
2, electric hoist reducer oil spill reason: reducer joint screw not tightened, after the shutdown, you should tighten the screws. Gourd between gearcase and cover, seals defective assembly or failure damaged, repair or replace the seals should be removed, you can prevent the leakage problem.
With the lifting industry continues to evolve, electric lift hoist manufacturers after another, resulting in low quality gourd growing in recent years.
1, the electric hoist can not stop or to the limit position remains Parking: most electric hoist can not stop the main contacts of the contactor is welded, when the hoist and trolley is stopped pressing the switch, the contacts of the contactor can not be disconnected, so that the motor as usual operation, the hoist does not stop. If the hoist to the limit stop position remains as stopper failure, this happens, immediately cut off the power, the electric hoist forcibly stop. After stopping, repair contactors or stopper, serious damage can not be repaired and must be replaced in order to work properly.
2, electric hoist reducer oil spill reason: reducer joint screw not tightened, after the shutdown, you should tighten the screws. Gourd between gearcase and cover, seals defective assembly or failure damaged, repair or replace the seals should be removed, you can prevent the leakage problem.
With the lifting industry continues to evolve, electric lift hoist manufacturers after another, resulting in low quality gourd growing in recent years.
2013年8月19日星期一
Overhaul of the basic requirements for construction machinery
1. Overhaul of the technical evaluation before
Currently, the project is to restore the machine some more performance overhaul repair of the machine after a longer period of time after the operation, the major components and assemblies of aging have reached the limit, it should all be the disintegration of the machine, cleaning, inspection and repair, achieve its performance standard at the factory.
Construction machinery overhaul is necessary before technical appraisal techniques used by the person in charge of the unit, management, maintenance and driving personnel to participate, the various components of the machine are not pre-dissolution pressure, flow, temperature and torque and other performance testing, and reviewed technical and operational records and other data files, a detailed assessment of the consumption of fuel and lubricants,hoist and trolley and make a detailed record. Then the original information provided by the manufacturer overhaul parameters be compared in order to determine whether repairs are needed.
Determine whether mechanical engineering major overhaul and technical conditions are:
⑴ engine performance indicators fell more than 20%; oil consumption exceeds the fixed value of one times; engine cylinder pressure when the temperature reaches above 45 ℃ when measured less than the required 60% of the index.
⑵ transmission main parts wear reaches the limit level, there is yaw, abnormal noise, shock and jitter phenomena.
⑶ steering worn gap is too large, manipulation failure; transmission gear and shaft wear serious, difficult or often jump shift gear; severely worn brake mechanism, braking performance degradation or failure and can not be adjusted.
(2) repair method of choice
Construction machinery into the plant overhaul,chain block the response to the disintegration of the parts are grouped, measurement, inspection and appraisal, and the assembly of the various components and the engine cylinder, crankshaft, etc. abrasion testing, in order to obtain a basis for whether to replace. Generally wear large moving parts need to be replaced; inconvenience for some replacement parts, should adopt welding, thermal spray, brush plating and chrome and other technology to restore its original design dimensions. Not guarantee the quality, the need to replace parts shall be in accordance with the requirements of the original manufacturer or designated collaborative purchase of spare parts manufacturers.
Repair method is divided into: repair and replacement assembly for motor repairs. The car repair method, that is, during the repair parts are sequentially removed from the machine, after washing, detection, classification, and repair or replacement, and finally reassembled in order to achieve the recovery performance of the repair methods. Law on car repair repair downtime longer occupied.
Replace assembly repair method, is in the repair process, in addition to the original rack renovations, the only remaining assembly is damaged or accessories all removed, replaced with pre-prepared (or repair) good assembly or accessories , and then assembled into machine repair methods. This method can significantly reduce downtime repair time, help to improve repairman efficiency, reduce costs and ensure the quality of maintenance. This is also the most popular American maintenance system maintenance methods, which increase the use of machinery and equipment intact rate units, utilization and production efficiency of great significance.
3 Cautions
⑴ taken to exclude security risks. Overhaul process should be taken to exclude security risks, such as: adjusting brake clearance, replace worn clutch friction plate and the cab seat can be easily adjusted up or down, and the removal of some of the drivers and maintenance personnel likely to cause injury and machine failure security risks. Enhance driver awareness of labor protection, making the machine dangerous experiments, sufficient space should be left around and protective facilities (such as: electric wire rope hoist maximum load operation during the experiment wounding accident prone disintegration).
⑵ do overhauled tracking service. Build construction machinery overhaul maintenance files, and the unit should be repaired within a certain period after repair works to ensure mechanical energy to achieve the specified performance and good condition. During this period, such as general failure occurred, after adjustment to get rid of those who should be using the units themselves. Eg due to larger changes. Mechanical damage, severe oil spills, leaks, leakage and leakage and other major components must be disassembled for repair, the unit should be serviced by a joint notification repair unit inspection, timely repair to reduce downtime,manual hoist so after Overhaul the machine can be kept in good working condition.
Currently, the project is to restore the machine some more performance overhaul repair of the machine after a longer period of time after the operation, the major components and assemblies of aging have reached the limit, it should all be the disintegration of the machine, cleaning, inspection and repair, achieve its performance standard at the factory.
Construction machinery overhaul is necessary before technical appraisal techniques used by the person in charge of the unit, management, maintenance and driving personnel to participate, the various components of the machine are not pre-dissolution pressure, flow, temperature and torque and other performance testing, and reviewed technical and operational records and other data files, a detailed assessment of the consumption of fuel and lubricants,hoist and trolley and make a detailed record. Then the original information provided by the manufacturer overhaul parameters be compared in order to determine whether repairs are needed.
Determine whether mechanical engineering major overhaul and technical conditions are:
⑴ engine performance indicators fell more than 20%; oil consumption exceeds the fixed value of one times; engine cylinder pressure when the temperature reaches above 45 ℃ when measured less than the required 60% of the index.
⑵ transmission main parts wear reaches the limit level, there is yaw, abnormal noise, shock and jitter phenomena.
⑶ steering worn gap is too large, manipulation failure; transmission gear and shaft wear serious, difficult or often jump shift gear; severely worn brake mechanism, braking performance degradation or failure and can not be adjusted.
(2) repair method of choice
Construction machinery into the plant overhaul,chain block the response to the disintegration of the parts are grouped, measurement, inspection and appraisal, and the assembly of the various components and the engine cylinder, crankshaft, etc. abrasion testing, in order to obtain a basis for whether to replace. Generally wear large moving parts need to be replaced; inconvenience for some replacement parts, should adopt welding, thermal spray, brush plating and chrome and other technology to restore its original design dimensions. Not guarantee the quality, the need to replace parts shall be in accordance with the requirements of the original manufacturer or designated collaborative purchase of spare parts manufacturers.
Repair method is divided into: repair and replacement assembly for motor repairs. The car repair method, that is, during the repair parts are sequentially removed from the machine, after washing, detection, classification, and repair or replacement, and finally reassembled in order to achieve the recovery performance of the repair methods. Law on car repair repair downtime longer occupied.
Replace assembly repair method, is in the repair process, in addition to the original rack renovations, the only remaining assembly is damaged or accessories all removed, replaced with pre-prepared (or repair) good assembly or accessories , and then assembled into machine repair methods. This method can significantly reduce downtime repair time, help to improve repairman efficiency, reduce costs and ensure the quality of maintenance. This is also the most popular American maintenance system maintenance methods, which increase the use of machinery and equipment intact rate units, utilization and production efficiency of great significance.
3 Cautions
⑴ taken to exclude security risks. Overhaul process should be taken to exclude security risks, such as: adjusting brake clearance, replace worn clutch friction plate and the cab seat can be easily adjusted up or down, and the removal of some of the drivers and maintenance personnel likely to cause injury and machine failure security risks. Enhance driver awareness of labor protection, making the machine dangerous experiments, sufficient space should be left around and protective facilities (such as: electric wire rope hoist maximum load operation during the experiment wounding accident prone disintegration).
⑵ do overhauled tracking service. Build construction machinery overhaul maintenance files, and the unit should be repaired within a certain period after repair works to ensure mechanical energy to achieve the specified performance and good condition. During this period, such as general failure occurred, after adjustment to get rid of those who should be using the units themselves. Eg due to larger changes. Mechanical damage, severe oil spills, leaks, leakage and leakage and other major components must be disassembled for repair, the unit should be serviced by a joint notification repair unit inspection, timely repair to reduce downtime,manual hoist so after Overhaul the machine can be kept in good working condition.
2013年8月16日星期五
Supervision of Special Equipment Inspection
Inspection procedures and requirements
(A) Eligibility
Manufacture and installation of special equipment for transformation service (hereinafter referred to as production) process supervision and inspection shall meet the following basic requirements:
1 manufacturer shall obtain manufacturing,hoist and trolley installation, alteration, repair permits, within the validity period;
2 Install the transformation maintenance of construction has been informed in accordance with the provisions of the construction;
3 installed equipment manufacturing license is obtained product manufacturing units,wire rope winch and comply with the safety requirements of the technical specifications;
4 The transformation maintenance equipment has been handled using the registration;
5. Production quality management system is operating normally;
6 There is scope to adapt the production safety of technical specifications and standards;
Specific conditions and requirements contained in the relevant supervision and inspection rules of technical safety.
(Two) implementing agencies
AQSIQ approved quality and technology supervision departments at all levels of special equipment inspection and testing institutions. Manufacturing Inspection in accordance with the principle of territorial management, from the location of the test with a detection range of provincial and municipal agencies responsible for implementing the test detects the specific implementation by the Provincial Quality and Technical Supervision planning agency, to the public, written notice of manufacturing units.
Installation and reconstruction of maintenance supervision and inspection by the local inspection and testing with the scope of inspection and testing agencies, the specific scope of inspection and testing by the Provincial Quality and Technical Supervision arrangements to the public.
(Four) deadline
1 license authorities received the application and implementation of the information, shall,wire rope hoist within 5 working days to complete the work accepted, make arrangements for supervision and inspection of whether notice.
2. Supervision, Inspection and must meet the requirements of its production activities, supervision and inspection work is completed, general equipment shall, within 5 working days of inspection reports issued by oversight, large equipment shall be issued in 30 days supervision and inspection reports.
(A) Eligibility
Manufacture and installation of special equipment for transformation service (hereinafter referred to as production) process supervision and inspection shall meet the following basic requirements:
1 manufacturer shall obtain manufacturing,hoist and trolley installation, alteration, repair permits, within the validity period;
2 Install the transformation maintenance of construction has been informed in accordance with the provisions of the construction;
3 installed equipment manufacturing license is obtained product manufacturing units,wire rope winch and comply with the safety requirements of the technical specifications;
4 The transformation maintenance equipment has been handled using the registration;
5. Production quality management system is operating normally;
6 There is scope to adapt the production safety of technical specifications and standards;
Specific conditions and requirements contained in the relevant supervision and inspection rules of technical safety.
(Two) implementing agencies
AQSIQ approved quality and technology supervision departments at all levels of special equipment inspection and testing institutions. Manufacturing Inspection in accordance with the principle of territorial management, from the location of the test with a detection range of provincial and municipal agencies responsible for implementing the test detects the specific implementation by the Provincial Quality and Technical Supervision planning agency, to the public, written notice of manufacturing units.
Installation and reconstruction of maintenance supervision and inspection by the local inspection and testing with the scope of inspection and testing agencies, the specific scope of inspection and testing by the Provincial Quality and Technical Supervision arrangements to the public.
(Four) deadline
1 license authorities received the application and implementation of the information, shall,wire rope hoist within 5 working days to complete the work accepted, make arrangements for supervision and inspection of whether notice.
2. Supervision, Inspection and must meet the requirements of its production activities, supervision and inspection work is completed, general equipment shall, within 5 working days of inspection reports issued by oversight, large equipment shall be issued in 30 days supervision and inspection reports.
2013年8月14日星期三
Electric wire rope hoist trends
(1)
wire rope hoist series is designed to rationalize. Recommended parameters: Capacity from 0.25-80t, lifting height 6-63m, with fewer base model covering the entire series. Lifting speed diversification Recommended values: single speed 8m/min, 10m/rain, 12.5m/min; dual-speed 1/10, 1/3, 1/4 ratio change. Two-speed programs should take picture machine, double pole windings and variable frequency conversion stepless speed or technique.
(2) structure should be able to meet a variety of working conditions such as: low headroom, twin-lift and other mounting methods; can be remotely controlled, insulated, corrosion proof, high temperature heat, explosion and other features of the product.
(3) designed to change the traditional round shape design with a square structure, the modular design, increasing the versatility of components, from the original arrangement of the motor of an intermediate shaft in the form of a gear of the rolls, instead of motor- reducer a roll arrangement, not only conducive to effectively improve the wire rope electric lift hoist lifting height, and avoid high-speed shaft axis drive, can improve the smooth running and reliability, reduce manufacturing costs.
(4) using high-quality high-strength steel wire rope, according to GB3811-1983 standard requirements, to meet the tensile strength safety factor under the premise of minimizing the wire diameter, roll diameter compatible with the rope diameter ratio of the diameter of wire rope and pulley diameter ratio, in order to facilitate the whole structure and reduced weight.
(5) Optimized gear designed to enhance the carrying capacity of the gear. Gear can be 40Cr or 42CrMn, 40MnB material, quenched and hardened or nitrided, the original material used 20CrMnTi or 20MnTiB Although the flexural strength of the gear and the contact strength than ideal, but affected by domestic processing level based, gear low precision, carburizing quenching deformation difficult to control, after the sequence nor grinding process, it is inevitable there is gear noise, low efficiency. New materials and heat treatment method has many domestic manufacturers to promote.
(6) electric wire rope hoist motor using 2,4,6-pole conical rotor motor for a variety of different conditions.hoist equipment Motor insulation class F class and should be raised to 11, protection class increased to IP54; motor overheat protection device settings; motor should be designed effectively improve the useful power, buck ability and starting and braking capabilities; improve motor design temperature, give full play to the potential of the motor; motor noise in addition to the design, processing, manufacturing to improve accuracy, it should also be considered from the design to reduce electromagnetic noise and wind noise channel eddy current measures.
(7) increased electrical protection measures, in addition to the upper and lower limit protection, it should also increase the overload protection (individual cases considered underrun protection); wrong phase, phase, voltage protection; hook retaining rope protection. Development of multi-function models such as brake: Dual brake (brake wheel motor brake + high cone axis compensation braking); three brake (brake wheel brake cone axis compensation brake + + high volume cylinder safety gates). According to user needs increased lifting height, load digital display.
(8) wire rope hoist high wear resistance, high strength rope guide rope guide materials and equipment performance has been the lead rope hoist many domestic enterprises to explore the subject, at present, China has mastered the part of the successful experience.
(9) Other components such as wire rope hoist hooks, trolleys and other design into groups to consider and versatility.
(10) to improve matching pieces such as wire rope, bearings and other standard parts quality.
(11) wire rope hoist raise contactors, transformers and other electrical control components of the mechanical life and electrical life, electric control box shape design plug body should consider coordinating with gourds.
(12) wire rope hoist focus on machine paints, packaging appearance quality.
(2) structure should be able to meet a variety of working conditions such as: low headroom, twin-lift and other mounting methods; can be remotely controlled, insulated, corrosion proof, high temperature heat, explosion and other features of the product.
(3) designed to change the traditional round shape design with a square structure, the modular design, increasing the versatility of components, from the original arrangement of the motor of an intermediate shaft in the form of a gear of the rolls, instead of motor- reducer a roll arrangement, not only conducive to effectively improve the wire rope electric lift hoist lifting height, and avoid high-speed shaft axis drive, can improve the smooth running and reliability, reduce manufacturing costs.
(4) using high-quality high-strength steel wire rope, according to GB3811-1983 standard requirements, to meet the tensile strength safety factor under the premise of minimizing the wire diameter, roll diameter compatible with the rope diameter ratio of the diameter of wire rope and pulley diameter ratio, in order to facilitate the whole structure and reduced weight.
(5) Optimized gear designed to enhance the carrying capacity of the gear. Gear can be 40Cr or 42CrMn, 40MnB material, quenched and hardened or nitrided, the original material used 20CrMnTi or 20MnTiB Although the flexural strength of the gear and the contact strength than ideal, but affected by domestic processing level based, gear low precision, carburizing quenching deformation difficult to control, after the sequence nor grinding process, it is inevitable there is gear noise, low efficiency. New materials and heat treatment method has many domestic manufacturers to promote.
(6) electric wire rope hoist motor using 2,4,6-pole conical rotor motor for a variety of different conditions.hoist equipment Motor insulation class F class and should be raised to 11, protection class increased to IP54; motor overheat protection device settings; motor should be designed effectively improve the useful power, buck ability and starting and braking capabilities; improve motor design temperature, give full play to the potential of the motor; motor noise in addition to the design, processing, manufacturing to improve accuracy, it should also be considered from the design to reduce electromagnetic noise and wind noise channel eddy current measures.
(7) increased electrical protection measures, in addition to the upper and lower limit protection, it should also increase the overload protection (individual cases considered underrun protection); wrong phase, phase, voltage protection; hook retaining rope protection. Development of multi-function models such as brake: Dual brake (brake wheel motor brake + high cone axis compensation braking); three brake (brake wheel brake cone axis compensation brake + + high volume cylinder safety gates). According to user needs increased lifting height, load digital display.
(8) wire rope hoist high wear resistance, high strength rope guide rope guide materials and equipment performance has been the lead rope hoist many domestic enterprises to explore the subject, at present, China has mastered the part of the successful experience.
(9) Other components such as wire rope hoist hooks, trolleys and other design into groups to consider and versatility.
(10) to improve matching pieces such as wire rope, bearings and other standard parts quality.
(11) wire rope hoist raise contactors, transformers and other electrical control components of the mechanical life and electrical life, electric control box shape design plug body should consider coordinating with gourds.
(12) wire rope hoist focus on machine paints, packaging appearance quality.
2013年8月12日星期一
Material is aluminum bronze and bronze chain hoists Explosion levels
Explosion-proof electric Wire rope hoist lifting equipment is not the only, and explosion-proof chain hoists, the same product in the job it is friction between the impact will not occur mechanical sparks to effectively prevent fire accidents, ensure that the national wealth and personal safety, but also machinery and mechanical maintenance of essential special tools.
Explosion-proof hoist and hoist the main difference is that ordinary proof chain hoists material is aluminum bronze and beryllium as the blank, chain hoists shell is also used in H62 copper alloy materials. Why use this information as proof chain hoists raw materials, mainly bronze alloy, aluminum bronze alloy does not occur when impact or friction sparks, it is very suitable for the manufacture of flammable, explosive, corrosive place under magnetic and safe to use. Mainly alloy containing 30% oxygen or 6.5-10% methane empty oxygen withstand 561LJ impact energy, the impact of 20 magnetic, neither of sparks and burning.
Explosion-proof grade is proof chain block level is d Ⅱ AT2 to d Ⅱ AT4, d represents flameproof; II on behalf of Class II proof that Plant Explosion. C stands for C-level hazardous areas, that is, for the most dangerous region, T4 temperature class representatives, from T1-T6, T6 is to achieve the highest.
The force of friction parts chain hoists including chain hoists lifting round form, siding, bracelet wheel, hooks, gears, gear shafts are made of aluminum bronze and bronze alloy made of data, proof manual hoist s can be widely applied the petroleum, petrochemical, gas stations, oil depots, gas, chemical, military, power, mining, electronics, railways, and other potential fire and explosion hazard environments.
2013年8月9日星期五
How rust group hanging electric hoist
Also known as synchronous group hanging electric
wire rope hoist , using disc brake motor forces, planetary gear reducer, stamping steel shell, limit switch hanging under the hanging device, the motor automatically stops to prevent the chain beyond, to ensure safety . Today to introduce you to how the group hanging electric hoist rust, common knowledge, for your understanding.
(1) electric hoist gear box, gear should be coated with rust containing barium petroleum sulfonate grease, and regularly check the corrosion protection film full circumstances and situations.hoist equipment If you find rust, chip or bamboo hardwood required scrape rust re-oiled, such as the original film is damaged or deteriorated, the application of kerosene or gasoline to clean, apply a rust grease
(2) electric hoist crane group exposed parts of the machined surface and exposed threaded surface (including screws and screw holes) and other perishable part, shall apply grease or other calcium-based rust rust grease.
(3) the surface should be painted rust wire rope lubricant,lift hoist in the non-operating conditions should be wrapped in a tarpaulin or plastic outer film.
(4) bearing hook to inject calcium-based grease rust to rust, and often checked, rust effect, to extend the use of the results.
(1) electric hoist gear box, gear should be coated with rust containing barium petroleum sulfonate grease, and regularly check the corrosion protection film full circumstances and situations.hoist equipment If you find rust, chip or bamboo hardwood required scrape rust re-oiled, such as the original film is damaged or deteriorated, the application of kerosene or gasoline to clean, apply a rust grease
(2) electric hoist crane group exposed parts of the machined surface and exposed threaded surface (including screws and screw holes) and other perishable part, shall apply grease or other calcium-based rust rust grease.
(3) the surface should be painted rust wire rope lubricant,lift hoist in the non-operating conditions should be wrapped in a tarpaulin or plastic outer film.
(4) bearing hook to inject calcium-based grease rust to rust, and often checked, rust effect, to extend the use of the results.
Protection device group hanging electric hoist
1, overload and low load automatic protection, the use of limit switches can eliminate overload and low load group hanging electric wire rope hoist for the damage caused.
2 button control handle, light heavyweight with rain function button controls and responsive.
3, anti-wear load sheave, the load sheave is made of steel, and after the abrasion treatment of professional and smooth with the purpose of the chain. New design guidelines for the smooth chain embedded into the chain sheaves provided guidance.
4, the operating handle low voltage, standard chain manual hoist operating handle voltage of 24V-36V low voltage control, low voltage can effectively protect the operator in order to prevent injury from electrical shock. (Operating handle voltage control 24V-36V also AQSIQ special lifting equipment mandatory.)
5, lifting height to the limit, chain electric hoist compact structure design can achieve the maximum possible lifting height.
6, the operation mode, electric chain lift hoist work is divided into single-speed or two-speed lifting, hanging hook or with a manual or electric trolleys, two-way or multi-way operation.
7, overload protection, and some high-end electric chain hoist for the additional security increased overload protection device. This is for the operator, hoist and the load is a special protection device. When the load is greater than the set value, the overload protection is automatically enabled, hoist lifting will stop automatically.
Group hanging electric hoist performance of each component
The following detailed description of your group hanging electric hoist each part performance.
1, lifting chain: Φ7.1mm and Φ11.2mm 80 Class A surface hardening lifting chain, to ensure their safety and durability. Lifting chains tough surfaces can prevent product damage and softening of the core material, so that the lifting chain, long-term performance.
Group hanging electric Wire rope hoist chain of low-carbon steel, the chain is more resilient, and more rugged wear at work to ensure the safety. Electric chain hoist can also be customized according to customer requirements lengthened, allowing you to use more convenient worry.
2, dual brake system: two complete and independent of braking system not only reduces the possibility of brake failure, also enhances braking safety and conducive to heat.
3, the electromagnetic brake: new brake system react quickly, and provides a positive braking force. Use of non-asbestos brake linings greatly extend the maintenance cycle. Brake system has been tested more than 22,500 times.
4, the mechanical brakes: very reliable mechanical brake with electromagnetic brake coordination role and can turn at any time to stop the machine.
5, the transmission gear:lever hoist standard chain hoist generally use helical gears provide reliability and through minimizing gear meshing impact and vibration prolongs life. The special design of the gear enhanced durability of the gear, and the gear is made from the alloy, after the heat treatment to obtain the fine professional maximum strength.
6, oil bath lubrication: Gearbox oil bath lubrication system using MODE.chainb lock Gears with oil bath lubrication system for mechanical brakes with cooling agent.
7, the relay: Relay can protect the power cord connection error (reverse link) the damage caused on the hoist.
1, lifting chain: Φ7.1mm and Φ11.2mm 80 Class A surface hardening lifting chain, to ensure their safety and durability. Lifting chains tough surfaces can prevent product damage and softening of the core material, so that the lifting chain, long-term performance.
Group hanging electric Wire rope hoist chain of low-carbon steel, the chain is more resilient, and more rugged wear at work to ensure the safety. Electric chain hoist can also be customized according to customer requirements lengthened, allowing you to use more convenient worry.
2, dual brake system: two complete and independent of braking system not only reduces the possibility of brake failure, also enhances braking safety and conducive to heat.
3, the electromagnetic brake: new brake system react quickly, and provides a positive braking force. Use of non-asbestos brake linings greatly extend the maintenance cycle. Brake system has been tested more than 22,500 times.
4, the mechanical brakes: very reliable mechanical brake with electromagnetic brake coordination role and can turn at any time to stop the machine.
5, the transmission gear:lever hoist standard chain hoist generally use helical gears provide reliability and through minimizing gear meshing impact and vibration prolongs life. The special design of the gear enhanced durability of the gear, and the gear is made from the alloy, after the heat treatment to obtain the fine professional maximum strength.
6, oil bath lubrication: Gearbox oil bath lubrication system using MODE.chainb lock Gears with oil bath lubrication system for mechanical brakes with cooling agent.
7, the relay: Relay can protect the power cord connection error (reverse link) the damage caused on the hoist.
2013年8月7日星期三
Chain hoists key operation during use
Relative to the electric Wire rope hoist is still relatively easy to operate, but to be safe, or pay attention to the relevant operating point.
Chain hoist wire rope hoist hooks and fixtures will be securely fixed, the chain was hanging heavy hook and reliably linked together. manual hoist lifting a weight. Pull the knob to position cards "on" and then flip the lever back and forth, back and forth with the handle pulled, the weight will steadily rise. Chain hoists heavy decline. Sign on the knob to "down" position, and then reciprocating lever handle, heavy as they pulled the handle and steady decline.
Chain Block hook position adjustment. No load to pull the knob on the indicator "0", and then turn the handwheel to adjust the chain hook the upper and lower positions. Ratchet pawl is disengaged, so that the chain is pulled by hand easily and quickly adjust the position of the chain hook.
2013年8月5日星期一
Explosion-proof electric chain hoist technical parameters and characteristics
Explosion-proof electric chain hoist
hoist equipment as a kind of electric hoist is a kind, with its use of safe, stable and mature technology, high efficiency, compact, explosion-proof electric
Wire rope hoist , light weight, small size, when the plant filled with an explosive mixture, under the premise of ensuring safety is to improve working conditions, improve labor productivity powerful tool. The following is for you to explain:
Advantages that are widely used in industrial production, commercial warehousing and logistics, and many other places. Explosion-proof electric chain hoist motors equipped with normal speed, fast, accurate form from the upgrade. By installing the two gear couplings, can prevent lift hoist overload, high strength lifting chain makes lifting more secure and stable, after special treatment is proof hoist adapt to more flammable, explosive, dusty work environment. Electric hoist according to national standards "GB10222-2001 proof electric hoist", "GB12476 ,1-2000 dust environment dust explosion-proof electrical equipment electrical equipment", GB3836 ,1-2000 "environment proof electrical equipment - flameproof electrical equipment "d" "requirement, made explosion-proof grade DIIBT4, DIICT4 and DIPA20TAT4 explosion-proof electric hoist, suitable for factories of gas mixtures in dangerous places and factories sexual dust mixed items in dangerous places.
Explosion-proof electric chain hoist technical parameters are as follows:
Lifting Load: 0.5 tons ---- 30 tons
Lifting height: 0.1 m ---- 20 m
Lifting speed: 0.8 meters per minute
Explosion-proof grade: 4 Explosion
Chain: manganese steel, corrosion resistant, high strength advantage, and after a special explosion-proof handle.
Can be achieved with the proof trolley moves horizontally.
Advantages that are widely used in industrial production, commercial warehousing and logistics, and many other places. Explosion-proof electric chain hoist motors equipped with normal speed, fast, accurate form from the upgrade. By installing the two gear couplings, can prevent lift hoist overload, high strength lifting chain makes lifting more secure and stable, after special treatment is proof hoist adapt to more flammable, explosive, dusty work environment. Electric hoist according to national standards "GB10222-2001 proof electric hoist", "GB12476 ,1-2000 dust environment dust explosion-proof electrical equipment electrical equipment", GB3836 ,1-2000 "environment proof electrical equipment - flameproof electrical equipment "d" "requirement, made explosion-proof grade DIIBT4, DIICT4 and DIPA20TAT4 explosion-proof electric hoist, suitable for factories of gas mixtures in dangerous places and factories sexual dust mixed items in dangerous places.
Explosion-proof electric chain hoist technical parameters are as follows:
Lifting Load: 0.5 tons ---- 30 tons
Lifting height: 0.1 m ---- 20 m
Lifting speed: 0.8 meters per minute
Explosion-proof grade: 4 Explosion
Chain: manganese steel, corrosion resistant, high strength advantage, and after a special explosion-proof handle.
Can be achieved with the proof trolley moves horizontally.
Electric hoist uncoupling uninstalled pay attention to what?
Electric hoist lifting heavy process requires manual control and manipulation, which is a high demand for its safe use,
rope hoist used on the preparatory work before and during use precautions, articles we have done previously introduced today, we explain the final step in the process of lifting heavy objects, electric hoist uncoupling uninstalled pay attention to what?
Wire rope hoist lifting heavy transportation in place, you should select the check good placement, electrical wiring and uninstall do not squeeze other pipelines, do not block the passage; different weights for different types of measures to be taken to assist the support, wedged, pad steady, classified display, you can not mix code, squeeze each other, but can not place vacant, has prevented a heavy rolling, side down, collapsed stack; operating personnel conducting lift hoist hook sling hook remover should be completely relaxed after all other then make sure that all removed from the hook spreader resurgence hook, remember not shaking rope hook cord, but does not allow the use of electric hoist pump cable.
Wire rope hoist lifting heavy transportation in place, you should select the check good placement, electrical wiring and uninstall do not squeeze other pipelines, do not block the passage; different weights for different types of measures to be taken to assist the support, wedged, pad steady, classified display, you can not mix code, squeeze each other, but can not place vacant, has prevented a heavy rolling, side down, collapsed stack; operating personnel conducting lift hoist hook sling hook remover should be completely relaxed after all other then make sure that all removed from the hook spreader resurgence hook, remember not shaking rope hook cord, but does not allow the use of electric hoist pump cable.
Individual characteristics of group hanging electric hoist
Group is a ring hanging electric Wire rope hoist , the speed of a minimum due to run smoothly, it is used for more than one body together with lifting large irrigation work, today to introduce you to the individual group hanging electric hoist the main features.
Single-phase group hanging electric rope hoist motor regardless of the primary and secondary windings, add a small lane on the line are their own reform. If the words of two, regardless of the primary and secondary windings of the line and end line of resistance is common as large, if the words of the primary and secondary windings of the primary winding and the common terminal must be greater than the secondary winding resistance and public really a resistor.
With a multimeter side look.Hoist equipment From the motor came out three lines, one is really a common line, the other two are the two windings into the line. It also can be seen coming out from the motor to determine the root of the number line, and if the secondary winding of the main requirements for reversing the words came out of the line from the motor root of the number is at least 4. If it is three and that is regardless of the primary and secondary windings of the motor where you look out from the root of the number line.
Single group hanging electric lift hoist lifting height H, is the top surface of the orbit, from the extract device promised to track down on the ground or below the top surface, called the decline in its decentralized depth interval, when used shall not exceed the lifting height, otherwise occur due to overloading caused by heavy falls and other accidents.
2013年8月2日星期五
Portable electric hoist brake wear
The so-called portable electric
rope hoist , which is complete with a sports car hoist equipment, devices can be flexible about moving up and down, left and right movement is achieved by an electric sports car, but when to stop using electric hoist occurs when brake wear, extended periods may affect overall use of electric hoist, also pose a security risk for the use of the following detailed description of your mobile
lift hoist brake wear causes.
Portable mini electric hoist
Portable electric hoist brake wear is actually design problems, slow running electric hoist is driven by a small motor gear motor gear to achieve large lifting, and hanging objects when lifting large motor brake hub will open automatically, stopping automatic locking, electric hoist slow when lifting, by the small motor to drive the big motor rolling, this time a large motor is not energized state, the brake hub is not turned on, a large motor brake locking state rolling, thus resulting in a mobile hoist brake wear.
To avoid mobile hoist brake wear and inconvenience, invented the brake pad wear warning device, which includes motor brake pads, rear cover, spring, blades, rotor, magnetic brake assembly, rotor center axis is set in said end cap pin, is provided in said blade spring, the pin and the reed to correspond to the circular path. Brake pad wear warning device which can effectively prevent the brake pads cause brake failure due to excessive wear and tear caused by the story of security risks, it may alert the user to replace the brake pads and improve the operation of portable electric Wire rope hoist safety factor.
Currently on the market either slow down or brake lifting brake wear phenomenon can not be avoided, and this is the future of mobile electric hoist the focus needs to be improved.
Portable mini electric hoist
Portable electric hoist brake wear is actually design problems, slow running electric hoist is driven by a small motor gear motor gear to achieve large lifting, and hanging objects when lifting large motor brake hub will open automatically, stopping automatic locking, electric hoist slow when lifting, by the small motor to drive the big motor rolling, this time a large motor is not energized state, the brake hub is not turned on, a large motor brake locking state rolling, thus resulting in a mobile hoist brake wear.
To avoid mobile hoist brake wear and inconvenience, invented the brake pad wear warning device, which includes motor brake pads, rear cover, spring, blades, rotor, magnetic brake assembly, rotor center axis is set in said end cap pin, is provided in said blade spring, the pin and the reed to correspond to the circular path. Brake pad wear warning device which can effectively prevent the brake pads cause brake failure due to excessive wear and tear caused by the story of security risks, it may alert the user to replace the brake pads and improve the operation of portable electric Wire rope hoist safety factor.
Currently on the market either slow down or brake lifting brake wear phenomenon can not be avoided, and this is the future of mobile electric hoist the focus needs to be improved.
Electric hoist with low headroom trolley tacit understanding
Electric hoist with low headroom trolley with the tacit understanding is mainly used in special places, low headroom hoist
Wire rope hoist than ordinary CD lifting height can increase 200 ~ 500mm, suitable for space-constrained areas.
Electric hoist with low headroom trolley
Low headroom electric lift hoist and trolley combination of the biggest advantages is compact and flexible, superior performance, can operate within a very narrow curve, not to impact or friction track, so low headroom hoist suitable for the workshop highly restricted spaces, mechanical processing industry, transfer with, warehouses and other operating sites, rated load range from 1/4 to 6 tons, matching push or hand trolley.
Low headroom hoist operation using the NF series helical gear reducer drive, electric hoist on both sides of the drive wheels through a six-rowed steel transmission torque, particularly high security, help hoist part of the installation and operation of regulation, due to the low headroom electric rope hoist and trolley combination can be in the narrow and low roof in the workplace, to a certain extent, but also saves the cost of construction.
Electric hoist with low headroom trolley
Low headroom electric lift hoist and trolley combination of the biggest advantages is compact and flexible, superior performance, can operate within a very narrow curve, not to impact or friction track, so low headroom hoist suitable for the workshop highly restricted spaces, mechanical processing industry, transfer with, warehouses and other operating sites, rated load range from 1/4 to 6 tons, matching push or hand trolley.
Low headroom hoist operation using the NF series helical gear reducer drive, electric hoist on both sides of the drive wheels through a six-rowed steel transmission torque, particularly high security, help hoist part of the installation and operation of regulation, due to the low headroom electric rope hoist and trolley combination can be in the narrow and low roof in the workplace, to a certain extent, but also saves the cost of construction.
订阅:
博文 (Atom)